Gilliam Technical Services
Custom RF2 or RF3 (Level 4) Single-Curved Mosaic Ceramic Armor Plates
Custom RF2 or RF3 (Level 4) Single-Curved Mosaic Ceramic Armor Plates
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Custom-sized ceramic armor plates built to your exact specifications. Choose RF2 or RF3 protection in a proven mosaic ceramic design, custom-manufactured to fit your specific carrier or unique sizing requirements.
Key Features:
- Custom sizing available - Built to your exact dimensions to fit any carrier or unique requirement
- RF2 or RF3 protection options - Choose between RF2 or RF3 protection levels based on your threat assessment
- 99%+ pure alumina mosaic ceramic - Superior ceramic tile array provides the best performing configuration for multi-hit scenarios
- Multi-hit capable - Mosaic pattern contains damage within smaller zones, maintaining protection across the rest of the plate
- Single-curve design - Provides balance between comfort and compatibility with most carriers. Multicurve is also available. Please ask.
- Crack arresting technology - Aramid and carbon fiber layers control ceramic fragmentation and enhance durability
- Made in the USA - Custom-built with proprietary ARMORFILM™ adhesives and high-quality materials
Technical Specifications:
| Product Type | Custom-sized ceramic armor plates |
| Protection Level Options | RF2 or RF3 (standalone) |
| Sizing | Custom - built to your specifications |
| Weight per plate | Varies by size and protection level |
| Thickness | RF3: 1" / RF2: 0.75" |
| Ceramic Material | 99%+ pure alumina mosaic |
| Ceramic Configuration | Mosaic tile array |
| Backing Material | UHMWPE (Ultra-High-Molecular-Weight Polyethylene) |
| Curve Type | Single-curve, multi-curve |
| Adhesive | Proprietary ARMORFILM™ (Made in USA) |
| Crack Arresting | Aramid and carbon fiber layers |
| Outer Material | 1000 denier water-resistant nylon |
| NIJ Standard | 0101.07 RF2 or RF3 |
| Manufacturing | Custom-built in the USA |
Custom Sizing & Applications:
Not all armor needs fit standard 10"x12" dimensions. Whether you need plates for a specialized carrier, unique body dimensions, or a specific application that requires non-standard sizing, GTS can custom-manufacture ceramic armor plates to your exact specifications. This custom capability ensures you get proper fit and coverage regardless of your unique requirements.
Custom sizing is particularly valuable for specialized carriers like Crye Precision systems, international armor platforms, or custom-built carriers that don't conform to standard SAPI dimensions. It's also essential for individuals whose body dimensions fall outside the standard sizing ranges, ensuring proper coverage of vital organs without gaps or excessive overlap.
Variations in sizes are acceptable and expected in custom work. GTS works with you to determine the exact dimensions needed for your application, then manufactures plates to those specifications. This ensures proper fit in your carrier and appropriate coverage for your body type.
RF2 or RF3 Protection Options:
Choose the protection level that matches your threat assessment and operational requirements. RF2 protection stops M193, M855, 7.62 x 51mm M80, and 7.62 x 39mm MSC - the most common rifle threats encountered in law enforcement and civilian scenarios. RF3 protection adds .30-06 M2 AP armor-piercing capability for high-threat environments where armor-piercing ammunition may be encountered.
Both protection levels use the same proven mosaic ceramic configuration with 99%+ pure alumina ceramic tiles. The difference is in the thickness and construction details optimized for each threat level - RF2 plates are 0.75" thick while RF3 plates are 1" thick. Both provide standalone protection without requiring soft armor backing.
Mosaic Ceramic Performance:
The mosaic ceramic configuration is the best performing ceramic armor design for multi-hit scenarios. When a projectile impacts the plate, the damage is contained within the affected ceramic tile and immediately surrounding area, while the rest of the plate maintains its full protective capability. This allows the armor to withstand multiple impacts in different locations without catastrophic failure.
The 99%+ pure alumina ceramic provides superior hardness and fracture resistance compared to lower-purity alternatives used by many competitors. The crack arresting layers made from aramid and carbon fiber materials help control ceramic fragmentation during impacts, reducing ceramic dust and maintaining structural integrity. The UHMWPE backing plate provides additional strength and helps manage backface deformation to protect against blunt force trauma.
All components are bonded using proprietary ARMORFILM™ adhesives that are 100% sourced and manufactured in the USA, ensuring consistent bonding performance and long-term durability.
Curve Design:
The single-curve design provides a balance between comfort and ease of manufacturing, making it compatible with most standard plate carriers. The curve helps the plate conform to your body's natural contours better than flat plates, reducing standoff distance and improving comfort during extended wear. The single-curve profile is also easier to fit into a wider variety of carriers compared to more aggressive multi-curve designs.
For custom sizing applications, the single-curve design provides flexibility in manufacturing while maintaining the ergonomic benefits of a curved plate. The 1000 denier water-resistant nylon cover protects the plate during daily use and provides a durable outer surface.
Multi-curve designs are also available.
Custom Ordering Process:
To order custom-sized plates, you'll need to provide the exact dimensions required for your application. This typically includes length, width, and any specific cut requirements (such as corner angles or edge profiles). If you're fitting a specific carrier, providing the carrier model and size helps ensure proper fit.
GTS works with you to confirm the specifications before manufacturing begins. Because these plates are custom-built to your specifications, lead times may vary based on production schedule and the complexity of your requirements. Custom plates are built to order and cannot be returned due to sizing issues, so it's critical to verify dimensions before ordering.
Applications & Use Cases:
Custom-sized ceramic armor plates are ideal for professionals and civilians who have unique sizing requirements that standard plates cannot accommodate. This includes users of specialized carriers like Crye Precision systems, international armor platforms, or custom-built carriers, as well as individuals whose body dimensions require non-standard plate sizes for proper coverage.
The ability to choose between RF2 and RF3 protection levels allows you to match the armor to your specific threat environment and operational requirements. The proven mosaic ceramic design and multi-hit capability provide confidence in scenarios where multiple impacts are possible.
Important Notes:
- These ceramic armor plates provide standalone protection at their respective RF2 or RF3 levels
- Plates are custom-built to order with lead times that may vary based on production schedule
- Due to the custom nature of these plates, sizing must be verified before ordering - no returns for sizing issues
- Variations in sizes are acceptable and expected in custom work
- Contact GTS with your specific sizing requirements before ordering
U.S. Law prohibits persons convicted of certain violent state and/or federal felonies from purchasing body armor. You are responsible for knowledge of and compliance with federal, state and local laws regarding body armor.
All sales are in compliance with and customer acknowledgement of our Return Policy and LEGAL NOTICE here. Please wear your armor in compliance with the ballistic label included on your product. DO NOT test your armor by intentionally wearing it during ballistic testing.
Shipping
Shipping
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Terms and Conditions
This sale is in accordance with our Legal Policy , Shipping Policy and Terms of Service.
